Contaminated
oil can degrade and corrode dynamic and flight critical aircraft
components. Thus, oil change timing becomes critical. The ability to
instantaneously ascertain comprehensive operating oil conditions real-time on an aircraft allows the user to change the oil at the
optimum schedule (avoid wasting oil); but more importantly, provides
valuable maintenance insight as an early warning indicator of
abnormal conditions when unexpected contaminants are detected. Known
methods of determining e.g. lubricating oil quality embrace Infrared
Spectroscopy, Viscosity Measurement, pH Measurement, or Prediction of
Degradation technologies.
Measuring the quality of the oil by
Infrared Spectroscopy has the advantage of determining many qualities
of the oil other than lubricity. Unfortunately, for acceptable
results the current method requires removing a sample of the oil from
the vehicle and placing it in an infrared spectroscopy instrument.
The instrument is expensive and requires some dexterity and
experience with scientific measurements to use. Thus is not a
suitable method for alerting one that the oil needs to be changed.
Additional disadvantages for the current method include possible
sampling errors (a clean sample of the same oil type must be supplied
for proper analysis of the used oil), and the time lag for obtaining
results. A major problem with attempting to utilize infrared
technology in a continuous real-time oil monitoring environment is
the unavoidable accumulation of contaminants on the sensor surface
which decreases its accuracy; conversely, a maintenance free
method (GA Alert, Aviation Oil Advantage) is preferred by which the
normal operational accumulation of contaminants on the sensor surface
is desirable and essentially monitored and interpreted as part of
the oil monitoring algorithm to increase continuous real-time oil
analysis accuracy.
A decrease or increase in oil Viscosity is
a reasonable indicator of oil contamination or oxidation; however,
interpretation of the measured relative effects of oxidation, fuel,
or water contamination can be misleading; also, viscosity changes due
to oil breakdown that happens after oxidation. The Aviation Oil
Advantage method is totally independent of oils viscosity and
measures oxidation as a proactive indication of degrading oil
conditions prior to oil breakdown.
Although the pH of an oil
gives an indication that something is wrong with the oil, the pH does
not directly measure the oil lubricating quality, but merely measures
the presence of acids in the oil; and does not determine that the oil
has degraded if the oil is contaminated by water or metal
particulate. Basing oil quality on pH measurements can also be
unreliable. Volatile acids can evaporate over extended periods at
operating temperatures and give a pH reading inconsistent with oil
quality. The pH sensor apparatus is expensive and not particularly
suited for the environment of the oil pan of an engine or
gearbox.
Prediction methods for periodic oil degradation
(based on time, mileage, or predictive algorithm) do not take into
account the quality of the clean oil (synthetic, multi-grade, API
certified, specific additive formulation), nor does it take into
account the actual operating conditions/malfunctions that directly
effect the oil condition. Further, it does not account for engine
wear as a factor in oil degradation. This method has recently become
more sophisticated; however it is still simply a prediction that
provides no qualitative or quantitative information regarding actual
oil condition.